R&D and Quality

R&D PHILOSOPHY

Driving Material Value
Through Technical Innovation

The company adheres to the principle of "strict quality control and continuous active improvement," achieving full-traceability quality management from prototype development, supplier incoming materials, production process monitoring to exception handling, with regular QCC improvement activities.

We have an experienced R&D team that improves material strength, heat resistance, aging resistance, and other properties through specific additives and advanced processes, with tailored solutions based on customer requirements.

ISO 9001 Certified

Quality manual and procedure documents

Full Traceability

Batch number and shelf-life management

SmartPoly R&D and Testing Center

QUALITY CONTROL SYSTEM

Full-Process Quality Control System

From raw material incoming to finished product shipment — every stage has strict inspection standards and procedures to ensure stable and reliable product quality.

IQC

Incoming Inspection

Supplier COA/ROHS audit, appearance/color inspection, property testing, batch management, IQC PASS stamp, qualified warehousing

IPQC

Process Control

First article inspection (FAI), production parameter monitoring, MI/color/appearance key indicator testing, IPQC inspection report

FQC

Finished Product Inspection

Full inspection of appearance/color/properties, COA shipment inspection report, FQC PASS stamp, qualified warehousing

OQC

Shipment Inspection

OQC inspection standard SIP, packaging/appearance/batch label inspection, OQC PASS, qualified shipment with COA report

Quality Highlights✓Full-Process Inspection: IQC incoming, IPQC/FQC process and finished product, OQC shipment inspection standards (SIP), and first article inspection (FAI) system.
✓R&D Testing Capability: Testing capabilities for heat resistance, environmental (ROHS), impact strength, tensile, melt flow index, and more.
✓Documentation & Traceability: COA shipment inspection report provided with each delivery, batch number and shelf-life management.
✓Continuous Improvement: Benchmarking against customer audit standards, regular QCC improvement activities, continuously enhancing on-site parameter management, inspection records, and traceability.

R&D EQUIPMENT

R&D and Testing Equipment

Equipped with a full set of R&D and testing instruments, covering melt index, heat resistance, environmental compliance, tensile, impact strength, and other key property testing.

Melt Index Testing

Precisely measures melt flow rate (MFR), evaluates processing flowability, and provides basis for injection molding parameter settings.

Heat Resistance Testing

Heat deflection temperature (HDT) and Vicat softening temperature testing — evaluating dimensional stability and upper operating temperature limits.

ROHS Environmental Testing

ROHS hazardous substance testing — ensuring compliance with EU environmental directives and meeting export product requirements.

Tensile Strength Testing

Universal testing machine for tensile strength, elongation at break, flexural strength, flexural modulus, and other key mechanical properties.

Impact Strength Testing

Charpy/Cantilever beam impact tester for notched impact strength — evaluating impact toughness and drop resistance.

Color & Appearance Control

Professional color matching team, on-site color confirmation, spectrophotometer for precise color consistency control across batches.

PRODUCTION EQUIPMENT

Core Production Equipment

8,000m² modern facility, equipped with a full set of modified plastics production equipment — ensuring stable product quality and efficient delivery.

10

Twin-Screw Extruders

10

Pelletizers

7

Homogenizing Tanks

10

Metal Separators

23

Extrusion/Injection/Press Units

8

Inspection Instruments

8000m²

Modern Facility

50+

Professional Staff

DELIVERY CAPABILITY

Fast Delivery Capability

24-hour response to customer needs, efficient production scheduling and supply chain management — ensuring on-time order delivery.

Response Time

24h

Sample Lead Time

1-5 days

Delivery Lead Time

2-5 days

Color Matching

Same day

In Stock

Sample: 1 working day
Delivery: 2 working days

Out of Stock (Standard)

Sample: 3 working days
Delivery: 4 working days

Out of Stock (Special)

Sample: 5 working days
Delivery: 5 working days

TECHNICAL SUPPORT

Comprehensive Technical Support

From material selection to structural design, from mold design to injection molding trial — SmartPoly provides full-process technical support.

Technical Support

Understanding customer needs through communication, regular technical exchanges, proactive new material recommendations, and rapid response to technical issues.

Material Selection

Understanding customer material requirements and testing standards, providing technical data sheets, and assisting in selecting the most suitable modified material solution.

Structural Design

Helping customers optimize product structural design and post-processing, assisting with structural design reviews and providing professional opinions.

Mold Design

Providing material data sheets for mold design, mold design recommendations, mold flow analysis assistance, and mold structure optimization.

Injection Molding Trial

Assisting with on-site trial molding, injection molding defect analysis and defect improvement, and optimizing injection parameters from a material perspective.

Quality Assurance

Full-process quality control, COA shipment inspection report with each delivery, batch number management for traceability — ensuring stable quality in every batch.

Driving Material ValueThrough Technical Innovation